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You can see now, I have created the frame. This is a perfect base to attach the block to, and keep them contained.

I'm attaching all the blocks with a waterproof PVA glue, be fairly generous, as the end grain on the bottom will soak alot up.

I haven't shown in the image, but I also applied glue to the insides of the frame itself.

TIP, use an off cut of wood to spread the glue, it saves alot of mess!

I'm now just working from one corner, putting each block firmly in.

Accurate measuring will pay off, we will soon see if the 1 last block fits, if if doesn't, you will need to reduce it in size, either with a sander, plane or if you really went wrong a saw!

This REALLY felt good!

Perfect fit ! Small tap with a mallet and we were laughing!

I clamped it to a rigid board while the glue dried, this held the blocks tightly.

After sanding it flush with a belt sander, a few gaps appeared. These can be filled with some wood glue, and sawdust mixed - makes good filler !

Then a light sand to get rid of the excess filler, and were ready for some finish.

I'm using a natural oil to finish this. Apply it generously and wipe of any excess 10 min's after application.

NOTE: make sure the finish you use is suitable for food preparation/food serving items - This also applies to the glue.

Here is the final board in all its glory, i think it looks great! and is ready for many years use in the kitchen!

 

 

 

 

 

 

 

 

 

 

 

 

 


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